Generac Portable Generator SD100 User Manual

Liquid Cooled Diesel Engine Generator Sets  
SD100  
100KW 60 Hz  
Standby Power Rating  
Prime Power Rating  
91kW 60 Hz  
Power Matched  
GENERAC 4.5DTA ENGINE  
Turbocharged Aftercooled  
Tier III Compliant  
FEATURES  
optimized FAST RESPONSE to changing load conditions and  
MAXIMUM MOTOR STARTING CAPABILITY by electronically  
torque-matching the surge loads to the engine.  
INNOVATIVE DESIGN & PROTOTYPE TESTING are key  
componentsofGENERAC'Ssuccessin"IMPROVINGPOWERBY  
DESIGN." Butitdoesn'tstopthere. Totalcommitmenttocomponent  
testing,reliabilitytesting,environmentaltesting,destructionandlife  
testing, plus testing to applicable CSA, NEMA, EGSA, and other  
standards, allows you to choose GENERAC POWER SYSTEMS  
with the confidence that these systems will provide superior  
performance.  
SINGLESOURCESERVICERESPONSEfromGenerac'sdealernetwork  
provides parts and service know-how for the entire unit, from the engine  
to the smallest electronic component. You are never on your own when  
you own a GENERAC POWER SYSTEM.  
ECONOMICAL DIESEL POWER. Low cost operation due to modern  
dieselenginetechnology. Betterfuelutilizationpluslowercostpergallon  
provide real savings.  
TEST CRITERIA:  
PROTOTYPE TESTED  
SYSTEM TORSIONAL TESTED  
ELECTRO-MAGNETIC INTERFERENCE  
NEMA MG1 EVALUATION  
MOTOR STARTING ABILITY  
SHORT CIRCUIT TESTING  
UL 2200 LISTED  
LONGER ENGINE LIFE. Generac heavy-duty diesels provide long and  
reliable operating life.  
GENERAC TRANSFER SWITCHES, SWITCHGEAR AND  
ACCESSORIES. LonglifeandreliabilityissynonymouswithGENERAC  
POWERSYSTEMS. OnereasonforthisconfidenceisthattheGENERAC  
product line includes its own transfer systems, accessories, switchgear  
and controls for total system compatibility.  
SOLID-STATE, FREQUENCY COMPENSATED DIGITAL  
VOLTAGE REGULATION. This state-of-the-art power maximizing  
regulation system is standard on all Generac models. It provides  
 
SD100  
OPERATING DATA  
STANDBY  
PRIME  
SD100  
SD100  
GENERATOR OUTPUT VOLTAGE/KW-60Hz  
120/240V, 1-phase, 1.0 pf  
Rated AMP  
Rated AMP  
379  
100  
100  
100  
100  
100  
417  
347  
301  
150  
120  
91  
91  
91  
91  
91  
120/208V, 3-phase, 0.8 pf  
120/240V, 3-phase, 0.8 pf  
277/480V, 3-phase, 0.8 pf  
316  
274  
137  
109  
NOTE: Consult your  
Generac dealer for  
additional voltages.  
600V, 3-phase, 0.8 pf  
MOTOR STARTING KVA  
Maximum at 35% instantaneous voltage dip  
with standard alternator; 60 Hz  
208/240/416V  
206  
480V  
275  
208/240/416V  
206  
480V  
275  
FUEL  
Fuel consumption—60 Hz  
Load  
gal./hr.  
liters/hr.  
gal./hr.  
liters/hr.  
25%  
2.3  
8.7  
1.8  
7.0  
50%  
75%  
5.9  
22.4  
4.7  
100%  
25%  
1.9  
7.1  
1.5  
5.7  
50%  
3.5  
13.3  
2.8  
10.6  
75%  
100%  
6.3  
23.9  
5.0  
4.3  
16.2  
3.4  
7.7  
29.0  
6.1  
5.1  
19.4  
4.1  
Fuel consumption—50 Hz  
Fuel pump lift  
12.9  
17.9  
23.2  
15.5  
19.1  
36"  
36"  
COOLING  
Coolant capacity  
System - US gal. (lit.)  
Engine - US gal. (lit.)  
60 Hz - US gal.  
5.5 (20.8)  
3.75 (14.2)  
38  
5.5 (20.8)  
3.75 (14.2)  
38  
Coolant flow/min.  
Heat rejection to coolant 60 Hz full load BTU/hr.  
Inlet air*  
60 Hz - cfm (m3/min.)  
Max. air temperature to radiator* ° C (°F)  
280,000  
7500 (212.4)  
60 (140)  
50 (122)  
252,000  
7500 (212.4)  
60 (140)  
50 (122)  
Max. operating ambient temperature* °C (°F)  
COMBUSTION AIR REQUIREMENTS  
Flow at rated power  
60 Hz - cfm (m3/min.)  
351 (10.0)  
320 (9.1)  
EXHAUST  
Exhaust flow at rated output 60 Hz - cfm (m3/min.)  
988 (28.0)  
1.5  
880 (24.9)  
1.5  
Max recommended back pressure  
Inches Hg  
Exhaust temperature 60 Hz (full load) °F (°C)  
Exhaust outlet size  
1050 (566)  
4.0" O.D.  
990 (532)  
4.0" O.D.  
ENGINE  
Rated RPM  
HP at rated KW  
Piston speed  
BMEP  
60 Hz  
60 Hz  
60 Hz - ft./min. (m/min.)  
60 Hz / psi  
1800 / 1500  
158 / 122  
1500 (457)  
248  
1800  
144 / 99  
1500 (457)  
225  
DERATION FACTORS  
Temperature  
-4.1% for every 10oC above - °C  
-2.3% for every 10oF above - °F  
40  
40  
104  
104  
Altitude  
-0.8% for every 100 m above - m  
-2.5% for every 1000 ft. above - ft.  
1067  
3500  
1067  
3500  
* Note: Values given are maximum temperatures to which power adjustments can be applied. Consult your Generac  
Power Systems representative if operating conditions exceed these maximums.  
 
SD100  
STANDARD ENGINE & SAFETY FEATURES  
Secondary Fuel Filter  
High Coolant Temperature Automatic Shutdown  
Low Coolant Level Automatic Shutdown  
Low Oil Pressure Automatic Shutdown  
Overspeed Automatic Shutdown (Solid-state)  
Crank Limiter (Solid-state)  
Fuel Lockoff Solenoid  
Stainless Steel Flexible Exhaust Connection  
Battery Charge Alternator  
Battery Cables  
Battery Tray  
Oil Drain Extension  
Vibration Isolation of Unit to Mounting Base  
12 Volt, Solenoid-activated Starter Motor  
Air Cleaner  
Radiator Drain Extension  
Factory-Installed Cool Flow Radiator  
Closed Coolant Recovery System  
UV/Ozone Resistant Hoses  
Fan Guard  
Control Console  
Radiator Duct Adaptor  
Rubber-Booted Engine Electrical Connections  
Coolant Heater  
OPTIONS  
OPTIONAL COOLING SYSTEM ACCESSORIES  
ADDITIONAL OPTIONAL EQUIPMENT  
Automatic Transfer Switch  
Isochronous Governor  
3 Light Remote Annunciator  
5 Light Remote Annunciator  
20 Light Remote Annunciator  
Remote Relay Panels  
Unit Vibration Isolators  
Oil Make-Up System  
208/240V Coolant Heater  
OPTIONAL FUEL ACCESSORIES  
Flexible Fuel Lines  
UL Listed Fuel Tanks  
Base Tank Low Fuel Alarm  
Primary Fuel Filters  
OPTIONAL EXHAUST ACCESSORIES  
Critical Exhaust Silencer  
Oil Heater  
5 Year Warranties  
Export Boxing  
OPTIONAL ELECTRICAL ACCESSORIES  
2A Battery Charger  
GenLink® Communications Software  
10A Dual Rate Battery Charger  
Battery, 12 Volt, 135 A.H.  
OPTIONAL ENCLOSURE  
Weather Protective  
Sound Attenuated  
Aluminum and Stainless Steel  
Enclosed Muffler  
OPTIONAL ALTERNATOR ACCESSORIES  
Alternator Upsizing  
Alternator Strip Heater  
Alternator Tropicalization  
Voltage Changeover Switch  
Main Line Circuit Breaker  
PMG  
Distributed by:  
CONTROL CONSOLE OPTIONS  
Digital Controller H-100 (Bulletin 0172110SBY)  
Design and specifications subject to change without notice. Dimensions shown are approximate. Contact your Generac dealer for certified drawings. DO NOT USE THESE DIMENSIONS FOR INSTALLATION PURPOSES.  
mm [in]  
WEIGHT: 2900 lbs.  
Generac Power Systems, Inc. • P.O. Box 8, Waukesha, WI 53187 • generac.com  
©2008 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Bulletin 0173710SBY/Printed in U.S.A. 02.04, rev. 10.08  
 

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